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The software layer behind the fleet.

Polyborg OS transforms robotic workcells into a managed productivity platform. Recipe management, production intelligence, remote diagnostics, and vision optimization—all designed for manufacturing operations.

Polyborg OS

The software operating system that turns robotic hardware into a managed productivity platform.

Recipe Management

Define production recipes for each SKU. Operator selects SKU from dashboard. System auto-configures arm, gripper, vision, and cycle parameters.

Production Dashboard

Real-time visibility into cycle time, throughput, uptime, and defect rates. Track performance across all your Polyborg systems.

Operator Interface

Simple, touch-friendly UI designed for factory operators. No robotics expertise required. Production changeovers take minutes.

Safety & Compliance

Built-in safety interlocks, emergency stop, and compliance logging. Meets industrial equipment and worker safety standards.

System Health Monitoring

Gripper wear, cycle drift, vision confidence, and component health tracked in real-time. Preventive maintenance alerts.

Integration Ready

Connect to your MES, ERP, or quality systems. API-first architecture for seamless data flow.

Production Intelligence

Deep insights into your automation performance. Know what your lines are doing. Predict what they'll do next.

Cycle Time Tracking

Every pick, place, and stacking cycle timed and logged. Identify bottlenecks and optimize workflows.

Cycle-level granularityTrend analysisOperator performance visibility

Uptime & Reliability Dashboards

Real-time view of system status. Downtime tracking by root cause. SLA reporting and analytics.

Planned vs unplanned downtimeMean time to repair (MTTR)System availability trends

Predictive Maintenance

AI-powered predictions of component wear and failure. Maintenance alerts before downtime occurs.

Gripper wear predictionVision system drift detectionComponent health scoring

Quality & Defect Tracking

Vision-based quality checks logged per cycle. Defect trends and root cause analysis.

Pick/place accuracyProduct damage detectionPlacement consistency metrics

Remote Fleet Ops

Monitor and diagnose all your Polyborg systems from one command center. Reduce downtime. Support multiple facilities from one team.

Fleet Monitoring

See all Polyborg systems across your facilities at a glance. Status, utilization, and alerts in one dashboard.

Remote Diagnostics

Troubleshoot issues without an on-site visit. Polyborg support team can remotely access and diagnose problems.

Instant Alerts

Downtime alerts notify support immediately. Escalation workflow for critical issues. SLA tracking per alert.

Video Review

Camera feeds and cycle logs available for analysis. Troubleshoot defects and process issues post-event.

Software Updates Over-the-Air

Deploy new recipes, gripper profiles, and system improvements without site visits.

Multi-Facility Visibility

Scale across facilities. Consolidated reporting. Cross-site performance benchmarking.

Refractive Vision

Vision stack optimized for the hardest packaging materials: clear plastic, glass, reflective labels, and high-gloss finishes.

The Challenge

Standard robot vision fails on reflective surfaces. Glass bottles, metallic labels, and clear plastic confuse typical 2D/3D vision systems. Beauty, nutraceutical, and premium food products often use these challenging materials—creating a blind spot in automation.

Polyborg's Approach

Custom vision pipeline trained on reflective, transparent, and high-gloss materials. Multi-spectral imaging handles light artifacts. AI-powered edge detection finds products others miss. Result: reliable picking on the toughest packaging.

Clear Plastic Handling

See through transparent materials. Detect product inside without refraction confusion.

Glass & Reflections

Handle reflective surfaces and specular highlights without false positives.

Metallic & Foil Labels

Precise detection of reflective label edges and product orientation.

Polyborg Technology Stack

Hardware

  • Industrial-grade robotic arms
  • Soft gripper technology
  • Multi-spec camera arrays
  • Real-time control boards

Software

  • Polyborg OS (Linux-based)
  • Vision pipeline (custom ML)
  • Production Intelligence (real-time analytics)
  • Remote operations (cloud-connected)

Safety & Compliance

  • ISO 13849-1 certified
  • OSHA-compliant interlocks
  • Emergency stop systems
  • Audit logging & traceability

Integration

  • REST API & webhooks
  • MES/ERP connectivity
  • Data export (CSV, JSON)
  • Third-party sensor support

Get Started

See what you can automate next

Polyborg helps manufacturers deploy automation without CapEx, integration complexity, or downtime risk.