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Flexible automation for complex CPG operations.

Handle high-mix SKU environments, frequent format changes, and rapid product launches. Polyborg scales from one line to facility-wide deployment with predictable pricing.

Rapid SKU changeover without line stops
Handle complex product mixes and promotional packs
Support growth without hiring more line workers
Flexible enough for unexpected product launches
Scale across lines, facilities, and regions
Wide-angle view of a CPG manufacturing facility with multiple robotic arms and workers

CPG manufacturing complexity

The CPG Bind

  • Product portfolio grows faster than packaging lines can support
  • Frequent format changes (size, case type, promotional packs)
  • Labor per SKU becomes uneconomical for small runs
  • New product launches require unplanned line downtime
  • Retailer demands for speed and variety increase constantly
  • Manual labor inefficiency limits scaling ability

Polyborg Flexibility

  • Recipe-based automation adapts to any SKU in minutes
  • New product launch? Reprogram. No line downtime.
  • Handle any mix, any volume, economically
  • Scale by adding workcells, not headcount
  • Same system supports 10, 100, or 1,000 SKUs
  • Grow your business. Polyborg scales with you.

CPG automation use cases

New Product Line Packing

Launch a new product without building new packing infrastructure. Polyborg handles any case or format.

High-Mix Multi-Format Lines

Single workcell running 50+ SKUs daily. Recipe changes in software, not hardware.

Seasonal & Promotional Packs

Holiday bundles, limited editions, retailer-specific packs—no line redesign needed.

Regional Expansion

Add facilities without hiring specialized packing teams. Polyborg brings consistency across locations.

Why CPG manufacturers choose Polyborg

Time-to-Market

Launch new SKUs in weeks, not months. Polyborg handles innovation without production delays.

Cost Per Unit Scales Down

Run small batches profitably. No labor inefficiency penalty for variety or low volumes.

Single System, Infinite Variety

One workcell handles your entire product portfolio. Recipe management, not hardware swaps.

CPG ROI and scalability

Starting monthly cost

From $3,599/mo

SKUs per workcell

Unlimited

Typical payback

Immediate

Cost per SKU

90% lower vs manual

Time to new SKU

Hours via recipe

Uptime guarantee

99.3% SLA

The Scaling Story

Start with one workcell. As your business grows and SKU count increases, add more Polyborg systems. Each additional workcell comes with the same predictable pricing, same support, same reliability. No need to hire and train specialized packing teams in each facility. Your Polyborg fleet scales your business without scaling your complexity.

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Polyborg helps manufacturers deploy automation without CapEx, integration complexity, or downtime risk.