Managed robotics workflow
Automated Palletizer Systems - Robotic Palletizer with $0 CapEx
Deploy a palletizing workcell with installation, support, maintenance, and performance accountability included. No large upfront investment. Just reliable end-of-line automation.
- Automate repetitive end-of-line stacking
- Reduce injury-prone manual work
- Improve consistency across shifts
- Scale from one line to facility-wide
- Ideal for boxed goods, cartons, and packaged products
Capabilities
What Our Robotic Case Palletizers Do
Pallet Building
Autonomously layer, rotate, and wrap pallets with consistent height and load distribution.
Mixed Product Handling
Palletize different SKUs, carton sizes, and formats without manual changeovers.
Vision-Guided Stacking
Verify product position, orientation, and quality before placing on pallet.
24/7 Reliability
Run unattended across shifts with built-in diagnostics and remote support.
Shrink Wrap Integration
Coordinate with shrink wrap and film systems for complete automation.
Safety & Compliance
Eliminate repetitive strain injury and meet OSHA handling guidelines.
Why palletizing automation matters
The Manual Challenge
- Repetitive strain and injury risk
- High turnover on physically demanding role
- Inconsistent stacking quality
- Line bottleneck during peak throughput
The Polyborg Solution
- Safe, consistent stacking 24/7
- No worker safety risk
- Repeatable quality, standard pallet loads
- Throughput increase without labor cost
Commercial model
Typical palletizer ROI
- Starting monthly price
- From $3,599/mo
- Typical payback period
- Immediate
- Upfront CapEx
- $0
- Labor replacement
- 1-2 FTE
- Throughput improvement
- 30-50%
- Uptime SLA
- 99.3%
What's included in your subscription
Installation & Setup
Full integration into your production line with testing and operator training.
Hardware & Software
Latest Polyborg OS with recipe management, dashboards, and remote monitoring.
24/7 Support & Monitoring
Round-the-clock remote diagnostics, troubleshooting, and response to downtime.
Maintenance & Spare Parts
All maintenance, repairs, and spare parts included. No surprise bills.
Software Updates
Access to new features, vision improvements, and performance optimizations.
Performance Guarantee
99.3% uptime SLA with credit if we fall short.
Common questions
Frequently asked questions
What is an automated palletizer?
An automated palletizer is a robotic system that automatically stacks cartons, boxes, and packaged products onto pallets with consistent accuracy, reducing manual labour and increasing production efficiency.
What products can Polyborg's robotic palletizer handle?
Polyborg's palletizers can handle cartons, cases, boxes, shrink-wrapped products, and packaged goods in various sizes, including mixed SKU environments.
Can Polyborg palletizers handle multiple product sizes?
Yes. Polyborg palletizers support mixed SKU palletizing, allowing manufacturers to stack different carton sizes and product formats with minimal changeover.
How quickly can a Polyborg palletizing system be deployed?
Most Polyborg palletizing workcells can be deployed within two to four weeks, depending on the application. The deployment includes installation, system integration, testing, and operator training, allowing manufacturers to automate production much faster than traditional robotics projects.
How does robotic palletizing improve workplace safety?
Robotic palletizers eliminate repetitive lifting, bending, and manual stacking, helping reduce workplace injuries and employee fatigue. By automating physically demanding tasks, manufacturers create a safer work environment while maintaining consistent production across every shift.